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While analyzing performance, remember your key performance indicators (KPIs) and use tags for them. This plays a significant part in the efficiency and profitability of a mining operation. When analyzing process mining outcomes, you come up with a plan of actions to increase operational efficiency. or via data feeds. Automatic performance reporting (with context), Valuable context to see why things were good, bad or ugly that shift. They are typically hosted securely on your network and still be easily accessible from anywhere in the world. Are you struggling with broken spreadsheets or understanding what is happening on the ground in your operation? It is achieved by minimizing waste and unemployment while utilizing tec… The contextual notes can be automatically merged with production and asset performance data in the automated end of shift mails. Most mining companies have been facing the challenge of declining productivity for a while. It is time-efficient and frees up resources. Whereas process mining does not have these drawbacks. There has been a substantial reduction in railway demurrages and improved operational efficiency. Mr. BNS Prakash Rao, Senior Vice President & Plant Head, JSW Salem, shared, “The relationship between JSW Salem and Metso started in 2011 with an order for a wagon tippler. Request Demo. Plan compliance can also be integrated with crew/operator quality metrics within balanced scorecards, for example, to drive the right kind of tonnes moved. The impact of mining conditions on mechanized mining efficiency Operator efficiency—training, motivation, salary, incentives. To bring costs down in a sustainable way, mining companies can: Re-evaluate their operating models to ensure they have the management and reporting systems necessary to build a cost management culture. but for the purposes of this section, we are referring to the retention of people and the relocation of some roles geographically. For mobile operations, well designed and maintained haul roads, correct asset operation and maintenance practices is incredibly important for fleet productivity. The control over your business is now in your hands. For example, have there been recurring system faults reported every shift for 3 weeks with no resolution? Process mining, on the other hand, combines data mining and model-based process analysis. You can identify any deviations like time, result, or order related. This strategy has already been adopted by several companies including Nevada Gold Mines in Elko. Today, organizations register greater amounts of data than ever before to analyze processes. MTS is well versed with helping mines build up strategies and create practical road maps for execution. In turn, it's easy to track the effectiveness of the measures. Are there deviations from the intended process and if so, what are they? Where this isn’t present, cost-effective options are explored to add the required missing piece/s. , though we didn’t predict the global pandemic of COVID-19! Dig maps, target blocks, benches, dump priorities etc. Let's say you want to discover the process KPIs that are relevant to the business. Ensuring things like naming conventions, hierarchy. It is a fast and easy technique to control and improve your operations. • Instant situational awareness. charts, drill-downs, and time-periods. At this point, if the operation hasn’t delivered the plan, the mine engineering team needs to understand why and then re-plan. The Operational Efficiency Problem. To justify investment in a significant project can be difficult and/or time-consuming, and understand the actual impact once implemented, even harder. Dashboards are a simple, effective method of creating a single source of the truth. With a system like this, then you have a mechanism available for use that is able to easily and quickly display issues like this, that previously may have been ignored. To assist with this we have also found simple tools such as decision trees can help provide a framework. It’s important to remember that what's hidden from your eye are the process variations. If you happen to be one of those companies and are looking into restructuring processes, your top-of-mind questions likely are: All these questions can be answered by using UiPath Process Mining. α-algorithm (Van der Aalst et al.2002) is used in process mining to reconstruct the workflow. Extracting the most relevant business information from event logs, and analyzing it further, you will understand what actions should follow to boost business performance. Every mine performs numerous inspections in and around their site, whether it be a pit inspection or a machine service inspection. As world in general begins to move towards widespread use of artificial intelligence (AI for short) authentic data becomes increasingly important. Fewer distractions from being permanently on-site. Integration and active management of the plan should form a cornerstone of the shift set-up. What is your biggest hurdle to remote working? With UiPath Process Mining, you can identify these faster and easier, and prevent unwanted events. The tagging feature (only available via UiPath) enriches your data set, adding business logic to it. This is only exacerbated right now as people who are remote working struggle to see those Excel files that are stashed away on a company drive somwhere. Operational efficiency is the ability of an organization to reduce waste in time, effort and materials as much as possible, while still producing a high-quality service or product. Reconciliation may be performed at the end of each day or week (or longer) where the actual Vs plan is compared. In short, it generates a complete picture that no other tool can give you. Adopt Lean/Six Sigma methodologies and techniques such as shareholder value analysis to identify and close operational efficiency gaps. We have introduced several of our mining clients to working with GoCanvas, through an app to perform Haul Road inspections on a regular basis. There is a much easier way to get to the information needed without the huge amount of manipulation, time lag and errors - Dashboards! As a result, your business gains more financial savings by acting on truthful insights. Six ways to boost your mine’s operational efficiency. Mining companies worldwide largely lost sight of productivity goals that had underpinned operating discipline in the lean years of the 1980s and 1990s, when parts of the industry had set a healthy record in productivity imp… It can even predict if a due date will be exceeded, using historical and current data. This consolidated approach also allows for the tracking of response times, money/assets saved from the analysts etc. However, with or without these things, people should be aiming to achieve a single focussed plan. Take a look at our Services page for more info. A service level agreement (SLA) violation could be a violation tag type. With their help, managers can take a deeper look at their processes via workshops and interviews. With good lines of communication and periodic site visits (like people already do on rotation), remote services can be extremely valuable. The haul road analysis performed is designed to help prompt uses to take action, including the prediction of when roads will degrade beyond acceptable limits. MTS is well versed with helping mines build up strategies and create practical road maps for execution. Things like tight loading areas, poor weather, hard digging conditions (e.g. Right now, there are thousands of miners who cannot travel back to site for work. Pam Pijnenborg was previously a trainee consultant at UiPath. How can I optimize or automate the process? Besides, it binds resources, since the interviewees cannot perform other work. The more advanced control rooms, a couple … Many are carried out on paper which is then taken back to the office, typed up/scanned in/passed around, then shoved in a dusty filing cabinet and forgotten about. We see many mines that rely on manually capturing data into multiple spreadsheets or downloading huge amounts of data, that are again manipulated in Excel to produce several numbers. It is important to track production and asset performance, yet many operations wait until the end of the shift/day/week to review this performance. Operational efficiency is primarily a metric that measures the efficiency of profit earned as a function of operational costs. Hence, it uses the digital traces left behind by every digitally driven operation in a company. process mining, How Enterprises Are Improving Operational Efficiency with Process Mining. Automated Short Term Plan Report inc. Map Imagery, The same plan and production information can be automatically visualised in a real-time dashboard, which fills up as tonnes are moved. One of the challenges in determining mining severity is the divergence between engineering, mining and suppliers. The plan can be automatically sent to those requiring it on email, say, in pdf format. Mining. Operational Efficiency. Mining company: Vale. We have not expanded on this in this blog but it is a great way to remove people from harm. bad blast) or intermittent asset faults can have a significant impact on shift performance. Pit cameras - Keep your eyes on important areas of the mine whether it is from the site office or 3000 miles away. Semi/Fully Autonomous Haulage Systems - This is a big topic and not something a site can quickly start doing without heavy investment and planning. Streamlined workflow and good communication critical for, Nevada Gold Mines Asset Health Centre in Elko, Nevada, As you can imagine this list of tips and tricks is not exhaustive, there are many new mining. Process mining provides objective results so you can see what happened in a process. Many companies have also reduced the number of personnel on-site to assist with social-distancing efforts. can be captured via exports/feeds from engineering systems alongside the, . Ensuring things like naming conventions, hierarchy, etc. can be easily transferred across multiple sites. Overall, automation in mining, as in any industrial setting, is proven to improve operational efficiency and help manage market shocks, such as the impact of COVID-19. How much cash and time will I save. We have found with many operations that the communication and execution of these plans is incohesive. bad blast) or intermittent asset faults can have a significant impact on shift performance. Careful balancing of the mine sequencing is critical to ensure a managed supply of material is delivered to the process plants, and material is exposed for future development. Crowdsource and manage your automation pipeline, Reveal processes by analyzing system logs, Where citizen developers can build automations, Pre-built automation components & templates, Your digital workers—attended, unattended, and hybrid, Where robots check in with you for direction, Browse our RPA business partners listings, Integrate your software stack with UiPath, Help prepare companies for hyperautomation, Learn RPA skills with free online training, Ask questions, find solutions, and share knowledge, Browse developer docs, install instructions, and release notes. Labour productivity at SUEK’s operations is the highest in the Russian coal mining industry. The inventory management, providing quality products, handling supply chain, and the information management, all is included in logistics management. For example, a supermarket has various internal methods (of production, hiring, sales and communications, for example) and all of these processes help the company achieve a target, which may be in terms of product sales. This sudden unplanned shift towards remote working has forced many operations to accelerate the creation and execution of digital transformation strategies and use of the latest mining technology. etc. To compete in the mining industry, companies must decrease operational costs while increasing mining production. Tackling the problem at an early stage empowers you to prevent some of the worst-case scenarios. Some good reasons can be found in our previous blog [Link here]. The pandemic is driving the growth of new technology in mining. Intuitive and easy to use, process visualization greatly speeds up insight generation time. Some roles and functions aren’t critical to be housed on-site particularly support personnel not required for front line physical work. Financially, operational efficiency can be defined as the ratio between the input required to keep the organization going and the output it provides. Automatic data updates occur at a regular interval, which can be adjusted to provide almost real-time information. Among those, you may find customer relationship management (CRM), accounting, enterprise resource planning (ERP), BPM, diverse databases, and other tools. TOPICS: Process Mining and Discovery: The current actual process is created from the event logs. The reality is that unforeseen things happen; machines break down unexpectedly, severe weather stops operations, COVID-19 pandemic reduces staff availability etc. What you need to see can be pre-set to flow into the dashboards, using. Imagine how much golden knowledge is there. Easier said than done; how can this be achieved? With process mining, there is no need for a team of expensive external consultants to discover the actual processes. An example of a Drill KPI Dashboard, using Squirrel365. Being able to make effective decisions in the heat of the moment can easily avoid significant missed tonnage and wasted money. June 26, 2013 Features s11_admin Kevin Gomez. Maximising mining efficiency and productivity through control room best practice. We will cover some typical needs from key stakeholders and some high-level examples of how this has been tackled at several sites. They are low maintenance (providing they are designed well!) In turn, it's easy to track the effectiveness of the measures. Mining is currently seeing the start of what will be the great convergence of IT and operational technologies. This plays a significant part in the efficiency and profitability of a mining operation. If many final checks of an invoice happened, it could be a rework tag type. In this month’s blog, we want to tackle the challenges that many are facing: The ability to manage operations remotely. This can help road maintenance and project teams make plans ahead of time. Maintenance focussed functions can include health analysts, maintenance planners, reliability engineers. , automatically consolidates multiple data sources into a geospatial model which is accessed via a web browser interface - No software is required on a individual laptops. Actions can follow streamlined workflows allowing for effective and consistent communication. Think of what this data represents - exact information on who did what and when in the organization. Access to the required data can be easily achieved for their roles including onboard machine sensor data via telematics (IoT) devices, fluid analysis, work orders and backlogs from their ERP etc. The data with untapped potential often lays forgotten on the back end such as SAP, Oracle, Salesforce, even your Microsoft Excel sheets. An example of a real-time Production Management Dashboard built by MTS. Software such as Haul Road Explorer (HRE), automatically consolidates multiple data sources into a geospatial model which is accessed via a web browser interface - No software is required on a individual laptops. Read more . But for the AI to be effective in any field, the necessary input data is essential. From our experience, there are at least 10 scenarios of how your employees perform their job. With slurry pumps, operational and maintenance expenses can rapidly overtake the initial procurement costs. What you need to see can be pre-set to flow into the dashboards, using appropriate charts, drill-downs, and time-periods. Mining for efficiency 3 Implications • Mining companies understand implicitly that productivity carries a value, but are not armed with the right data to make informed choices on the risks/rewards involved. Using IoT to lower energy usage is a vital step in increasing productivity and reducing energy waste. Maximizamos el desempeño de tus equipos Caterpillar, aumentando su productividad mediante asesoría técnica y mantenimientos que permitirán mejorar tu eficiencia operacional. Traditional business process management (BPM) and business intelligence (BI) techniques aren’t enough, as they don’t provide detailed insights on a process and its measurement. Boosting production volumes became the industry’s top priority. Many observers have touted it as the foundation for the industry’s next technological step change, which will be focused on an effort to facilitate productivity gains, efficiency and safety. Cycle: M-Start Ciclo2. Take a look at our Services page for more info. The bigger problem here, is that this method of data handling and processing typically results in a different number, reported by multiple people, for what should be exactly the same KPI. Think of the human factor - skipping a step, taking another day to finish a task, or adding someone else into the workflow. digiView® AR Assistant • Hands-free virtual collaboration. In investment markets, it revolves around the transaction costs that are associated with the investment. and are incredibly user friendly. Influencing the plan while it unfolds in real-time has been missed, and considerable time is again spent planning. As you can imagine this list of tips and tricks is not exhaustive, there are many new mining technology companies out there, including mining technology startups and established players. Quantify production opportunities and make an informed decision instead of just accepting poorly performing areas. In the final analysis, you can compare a process models’ variations and observe the impact of adjustments. Australia’s declining productivity is one of the most important challenges for our economy. Although dispatchers have a high-touch role with the mine operation teams they are already relatively isolated and may have almost no physical interactions with the operators, for example. Therefore, you may also use it for automated process advice. Knowing all the variations allows you to find and align the best practices. ideaForge’s drones have class-leading endurance and range that helps in gathering more data in a fewer flights, thus reducing the cost of operations. No software - review in a browser on the company network/VPN. It enables management of the mining company to increase productivity, increase profitability, improve competitiveness, use freed-up capacity, and enable company to grow or increase its future market value. Easily integrates with your existing system in a matter of minutes. LLK . The 'Opportunity' algorithm within HRE provides users with pre-calculated opportunities for corrective action. A post-mortem approach doesn’t allow for changes during the period that could have a positive affect on the outcome (such as short interval control measures to decrease truck queuing times or improve shovel dig rates). It’s obvious – the need for process mining techniques has truly arrived! This reduces the reconciliation time considerably meaning people focus on actions rather than Excel formulas! Process mining helps businesses highlight process deviations and recognize possibilities for improvement. Operational efficiency is related to finding the very best way of mining to produce a mineral asset. As a manager or superintendent working from home, perhaps several thousand miles away, the ability to view pertinent, structured information is a vital way to gain a timely perspective on what is happening at your mine. It lets you investigate what the process really is. Improving Operational Efficiency with RPA Process Mining By rebecca sampson | 23 Jan 2020 Robotic Process Automation (RPA) Process Mining is being adopted by various organizations to understand how they can automate their Finance, Business Operations, Customer Support, IT and HR processes to improve their business efficiency. We love this idea - and we think that getting comfortable with the ability to go fully paperless is the key to digital transformation in mining, and future mining technology. How much does an out-of-sync process cost me? Post task reporting includes the pre Vs post change in road performance and actual gains. There are many cell phone/tablet-based inspection apps (GoCanvas, Prontoforms, GoFormz, Cat Inspect) which can easily be used to capture the same information without the paper but with more details such as GPS coordinates, photographs, and measurements. Influence the mine plan outcome in real-time, Use people's time for making decisions not manipulating data in Excel. Get insights quicker by tracking any tag type you want such as inefficiency, rework, or violation. You may also add ranks of importance or influence among tags, to find cases that score high for specific tag types and pinpoint where to optimize them. ... a two-way radio and a desktop computer to record and report information from operations and relay information between operational units. Automatic data updates occur at a regular interval, which can be adjusted to provide almost real-time information. 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Least 10 scenarios of how your employees perform their job highlight process deviations and recognize possibilities improvement.

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